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Acetone Substitute for Industrial Operations

As a widely used solvent, acetone is commonly used in industrial operations for cleaning and dissolving paints, resins, and adhesives. However, acetone and acetone-based solvents pose an increased risk to human health, causing irritation and respiratory issues, as well as to the environment, since they are highly flammable chemicals that contribute to air pollution and groundwater contamination when improperly disposed of. Finding a suitable acetone replacement for industrial operations is essential for complying with regulations, protecting personnel and the environment, and promoting sustainability in your facility.

Why Replace Acetone in Your Workplace?

Acetone is a highly volatile solvent that evaporates rapidly, leading to increased consumption that is detrimental to users’ health and the environment. Its vapors are highly flammable and harmful to human health, exposing individuals to respiratory issues, skin irritation, headaches, and dizziness, while also posing fire and explosion risks if ignited. Classified as hazardous waste, acetone disposal requires special treatment, storage, and handling procedures. The use of acetone is also subject to strict regulations, as it contributes to VOC emissions that impact air quality.

What Makes a Good Acetone Replacement?

When choosing an effective acetone replacement, the acetone-free solvent should exhibit similar solvency properties to acetone, while featuring lower toxicity and flammability to enhance safety. These substitutes should demonstrate a reduced environmental impact, featuring biodegradability, low VOC and HAP-free formulas, with no ODCs that can be recycled or reused, and a compatible evaporation rate and volatility. Because acetone is a cost-effective solution, the chosen acetone replacement should be economical and readily available.

Top Acetone Substitutes for Industrial Processes

There are various alternatives to acetone-based solvents; however, our Acrastrip line are preferred for their high-quality features. Lower environmental impact and toxicity while delivering similar solvency properties that are effective removing paints, coatings, and adhesives. It is also less flammable and has a milder odor, providing increased safety. Comparatively, AcraStrip 950 is:

  • A bio-solvent and surfactant mixture that targets resins and adhesives
  • Non-flammable, biodegradable, and reusable after filtration
  • Mildly odorous

Industry Applications for Acetone-Free Solvents

As an acetone replacement, AcraStrip provides an environmentally friendly solution suitable for a range of high-performance cleaning applications across various industries. It can be used for:

Frequently Asked Questions About Acetone Replacements

What is the most environmentally friendly acetone replacement?

Delivering comparable cleaning power without the hazards, AcraStrip Products are typically non-flammable, biodegradable, reusable, easier-to-handle, and easier-to-store acetone replacement. It is EPA-listed as a “Safer Choice” product, while being VOC-exempt and compliant with California SCAQMD regulations. AcraStrip is designed to help companies meet sustainability goals and reduce hazardous waste output, with other products for specific applications available:

Can these alternatives match acetone’s performance?

AcraStrip formulas are designed to remove most adhesives, resins, inks, and greases used in high-performance manufacturing, without damaging sensitive equipment or materials. It matches or exceeds the performance of acetone in resin removal and degreasing, offering a solution that avoids rapid evaporation, harsh fumes, and safety concerns, while being especially effective for automated parts washers and closed-loop cleaning systems.

Are acetone substitutes cost-effective?

While the upfront cost per gallon may be higher than that of acetone, AcraStrip delivers long-term savings through its reusability, reduction of hazardous waste disposal fees, and lower compliance and insurance costs. Many users have cut solvent use by 50% or more after switching to AcraStrip.

How do I choose the right alternative for my application?

To determine an appropriate acetone alternative for your needs, consider factors such as solvency, evaporation rate, toxicity, and compatibility with the application materials.

Contact AcraStrip for High-Performance, Industrial Acetone Substitutes

AcraStrip develops safe, effective, and environmentally friendly replacement solvents to enhance operational efficiency and support companies in achieving their sustainability goals. Our solutions are non-flammable and safer to use and store compared to traditional, acetone-based solvents, providing a low-VOC and biodegradable solution that can meets EPA/OSHA regulations. For more information about our acetone-free solvents, contact us or request the SDS.